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style="text-align:justify">袋式除塵器是去除廢氣中粉塵污染物的除塵設(shè)備。<strong>其除塵機(jī)理</strong>主要是用附著在濾料表面的塵餅過濾粉塵。突出特點(diǎn)是除塵效率高，含塵廢氣經(jīng)過袋式除塵器過濾后，其排放濃度一般能穩(wěn)定達(dá)到50mg/m3以下，甚至可達(dá)到5mg/m3。在環(huán)境保護(hù)要求越來越高的今天，袋式除塵器具有其它除塵方式*的優(yōu)勢。</p><p style="text-align:justify"> </p><p style="text-align:justify">袋式除塵器一般由<span style="background-color:rgb(127, 127, 127)">主機(jī)、過濾元件（除塵布袋）及反吹控制等輔助系統(tǒng)</span>組成。其中除塵布袋是袋式除塵器的核心組件，其材質(zhì)、縫制、使用和維護(hù)關(guān)系到整個(gè)系統(tǒng)的穩(wěn)定運(yùn)行，除塵系統(tǒng)的風(fēng)量、含塵濃度、負(fù)荷均衡、煙氣溫度與濕度、腐蝕性等因素均可能造成除塵布袋破損失效。在除塵布袋破損失效的多種類型中，磨損是常見的類型，且與除塵器的設(shè)計(jì)、制造及應(yīng)用密切相關(guān)。</p><p>除塵布袋破損失效的類別及其成因</p><p> </p><p style="text-align:justify">常見的除塵布袋破損失效主要有<span style="background-color:rgb(127, 127, 127)">磨損</span>、<span style="background-color:rgb(127, 127, 127)">燒損</span>和<span style="background-color:rgb(127, 127, 127)">腐蝕</span>。</p><p style="text-align:justify"> </p><p style="text-align:justify">濾袋磨損是指除塵布袋使用過程中，因反復(fù)的過濾與反吹狀態(tài)切換，布袋鼓脹與收縮，布袋與除塵骨架或其它構(gòu)件間產(chǎn)生相對運(yùn)動(dòng)，高速含塵氣流的沖刷等造成局部磨損。</p><p style="text-align:justify"> </p><p style="text-align:justify">除塵布袋燒損是由于所處理的煙氣異常高溫、或高溫塵粒，溫度高于濾料的耐受溫度，使受高溫部位的濾料造成損傷以致破損。</p><p style="text-align:justify"> </p><p style="text-align:justify">濾袋腐蝕是因煙氣中的有害成分引起濾料的化學(xué)反應(yīng)，造成濾料的機(jī)械性能下降而破損失效。濾袋的腐蝕多出現(xiàn)在煙氣成分超標(biāo)工況，可分為氣體腐蝕和液體腐蝕，有害氣體成分在存在液體的情況下，更易于造成濾袋的損害。</p><p style="text-align:justify"> </p><p style="text-align:justify">因煙氣中存在液態(tài)成分（如結(jié)露），與粉塵形成糊狀物質(zhì)，堵塞濾袋空隙，造成糊袋導(dǎo)致除塵失效。</p><p>除塵布袋磨損的預(yù)防和處理</p><p> </p><p>除塵布袋磨損是布袋破損失效的主要類型，其它破損類型造成破損的小孔洞之后，含塵氣流的沖刷也產(chǎn)生進(jìn)一步的磨損。磨損與袋式除塵器結(jié)構(gòu)設(shè)計(jì)、氣流組織、反吹清灰等密切相關(guān)。除塵濾袋磨損的發(fā)生部位分為下列五種情況：<span style="background-color:rgb(127, 127, 127)">濾袋袋口、濾袋袋身、濾袋下部、濾袋袋底和濾袋內(nèi)側(cè)</span>，不同部位發(fā)生磨損的情況及其因素不同，解決方法也不同。</p><p>除塵布袋袋口部位的磨損</p><p> </p><p>布袋袋口部位磨損多在袋口向下400mm以內(nèi)，破損痕跡多為從內(nèi)向外。這類磨損初期主要是由于脈沖反吹的壓縮空氣偏離濾袋中心，直接沖刷濾袋側(cè)壁造成的。在偏離一邊的壓縮空氣不斷沖刷下，濾袋內(nèi)側(cè)面層首先被壓縮空氣吹脫落，然后基布被吹漏，后過濾面也被吹漏。當(dāng)濾袋一側(cè)破損后，破損處阻力下降，含塵煙氣會快速從破損處進(jìn) 入，沖刷破損處對角，形成新的空洞和新的含塵煙氣入口，不斷增多的空洞終造成袋口環(huán)狀破損，嚴(yán)重的時(shí)候甚至袋頭和袋身分離。此類破損主要是壓縮空氣壓力過高、噴吹短管歪斜、花板變形等原因造成，一旦發(fā)現(xiàn)這類磨損，在換上新布袋前，應(yīng)對反吹噴。</p><p><strong>濾袋袋身位磨損</strong></p><p> </p><p style="text-align:justify">除塵布袋袋身的磨損，常見濾袋中部豎向條狀磨損痕跡，分幾種情況：</p><p>1</p><p style="text-align:justify">如果破損痕跡由內(nèi)向外，破損在袋籠豎筋接觸處，說明是袋籠豎筋脫焊或銹蝕，將濾袋磨斷或噴吹壓力過高、噴吹過于頻繁，使濾袋與袋籠接觸位置折疊斷裂造成破損。通過更換袋籠或調(diào)整噴吹裝置可解決此類磨損問題。</p><p>2</p><p style="text-align:justify">如果破損痕跡由外向內(nèi)，破損在袋籠豎筋接觸處。往往可見濾袋外部（相鄰濾袋或箱體構(gòu)件）有與濾袋磨碰的痕跡。這類磨損是袋籠變形或?yàn)V袋安裝偏小，濾袋直徑偏大或松弛，引起濾袋與濾袋、濾袋與除塵器箱體構(gòu)件之間接觸，在反吹過程中因?yàn)V袋的膨脹相互磨擦使其磨損。一般需更換袋籠，并保證安裝質(zhì)量。袋式除塵器設(shè)計(jì)過程中，應(yīng)避免濾袋間距及濾袋與箱體結(jié)構(gòu)間的距離過小。</p><p><strong>除塵布袋下部磨損</strong></p><p style="text-align:justify">濾袋下部機(jī)械磨損：濾袋下部外側(cè)磨損多見于濾袋底部向上300mm以內(nèi)，磨損多在一側(cè)，下部為嚴(yán)重，向上逐步減輕。局部縫紉線會被磨斷，沒有受到磨損的位置縫紉線強(qiáng)力良好。此類磨損多由于花板變形、孔間距過小、袋籠變形、濾袋過長等原因造成。個(gè)別有濾袋和除塵器箱壁磨擦破損的。此類破損需嚴(yán)格檢查花板水平度，且應(yīng)使用制作精良的袋籠。</p><p style="text-align:justify"> </p><p style="text-align:justify"><span style="background-color:rgb(127, 127, 127)">濾袋下部的環(huán)狀磨損：</span>在濾袋下部由外而內(nèi)形成環(huán)狀磨損空洞。這類磨損是由于含塵煙氣對濾袋局部的沖刷造成的，說明濾袋局部的氣流速度過大。多見于過濾風(fēng)速較高的除塵器或磨琢性較強(qiáng)的粉塵，當(dāng)濾袋一側(cè)破損后，煙塵沖刷破損對角，隨著時(shí)間推移破損不斷擴(kuò)大，濾袋破損嚴(yán)重可導(dǎo)致濾袋環(huán)形斷裂。</p><p style="text-align:justify"><span style="background-color:rgb(127, 127, 127)">濾袋下部內(nèi)側(cè)磨損：</span>多見于與袋籠接觸位置，多數(shù)是袋籠和袋籠底直徑相差太大，造成濾袋清灰和過濾時(shí)變換幅度過大，和袋籠磨擦破損。更換袋籠即可解決。</p><p><strong>濾袋底部磨損</strong></p><p style="text-align:justify">濾袋底部外側(cè)磨損：破損表面有明顯磨損痕跡。底部縫紉線、濾料基布被磨斷，嚴(yán)重時(shí)袋底破損或整體脫落。這類磨損是由于灰斗內(nèi)位過高，氣流揚(yáng)起塵粒直接沖刷袋底，造成磨損。通過加大灰斗卸灰量、調(diào)整除塵器灰斗卸灰工作制度，避免粉塵堆積過高，可避免灰斗內(nèi)形成渦流磨損濾袋。</p><p style="text-align:justify">濾袋底部內(nèi)側(cè)磨損多見于袋籠底部過小或?yàn)V袋過長，袋籠只能制撐袋底局部。濾袋清灰和過濾時(shí)切換時(shí)造成濾袋底部晃動(dòng)，導(dǎo)致濾袋底內(nèi)側(cè)磨損。</p><p><strong>除塵布袋內(nèi)側(cè)磨損</strong></p><p style="text-align:justify">濾袋內(nèi)側(cè)破損多是袋籠外徑和濾袋內(nèi)徑相差過大，造成濾袋清灰和過濾切換時(shí)擺動(dòng)幅度過大，濾袋內(nèi)側(cè)與袋籠摩檫，造成濾袋內(nèi)側(cè)磨損。</p><p style="text-align:justify">濾袋內(nèi)側(cè)破損位置在袋籠處，磨損處有銹蝕痕跡，多是袋籠腐蝕后表面形成有棱角的氧化層，此時(shí)的袋籠表面有如砂紙，每清灰一次就會嚴(yán)重磨擦濾袋一次，終磨損濾袋。使用與濾袋匹配的袋籠可避免濾袋內(nèi)側(cè)磨損。</p><p style="text-align:justify">除塵布袋是整個(gè)除塵器的心臟，濾袋的失效會使得整臺設(shè)備無法正常運(yùn)行。濾袋的磨損主要與除塵器的設(shè)計(jì)與應(yīng)用、制造、安裝質(zhì)量有關(guān)。磨損過程是從局部開始的，但是只要形成了小的磨損孔，將很快擴(kuò)散，造成更大的濾袋損壞。因此，加強(qiáng)運(yùn)行過程中的檢查、檢測，及早發(fā)現(xiàn)小的磨損，也是避免造成大規(guī)模濾袋磨損的重要因素。</p> </div> <div id="mmvcs9fcl" class="art-next"> <dl class="shangxia"> <dd>上一篇：<a href="/Article-460999.html">漆霧噴淋凈化塔結(jié)構(gòu)新穎*</a> </dd> <dd>下一篇：<a href="/Article-472096.html">油煙凈化器可保證操作精度</a> </dd> </dl> </div> </div> </div> </div> </div> </div> <div class="mmvcs9fcl" 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